Wood Air Return Grill Dresses Up Living Room
- Job 1161 - Metal Air Return Grill in Living Room
- 1161 New Wood Air Return Grill in Living Room
Click on pictures for larger image. Three clicks available.
Our customer, Heather, has been working her way through her home making improvements to upgrade the quality of the fittings builder used in her home. Heather’s home is a beautiful new construction home in the Heights area of Houston. The home is fitted with numerous custom touches, including designer glass knobs on the doors and custom glass in the windows.
Heather had been looking to change the stamped steel air return grill for a long time because the grill looked like it came from a big box store instead of from a design shop. Additionally, the grill is right in the middle of her living room where it was an unattractive element in an otherwise gorgeous living space. Like you, Heather found Interior Door Concepts on the internet, and called us when she learned we can install custom wood air return grills.
We came to her home and gave her an estimate for the custom wood air return grill. This grill is 14″ wide and 30″ tall, so it is a standard, but unusual size. Our supplier was able to ship the grill to us in just a couple of weeks, instead of the overnight delivery for normal size air return grills.
We built the frame to surround the grill out of standard wood moulding material. The surrounding frame makes the unit more attractive, and also covers any flaws in the sheetrock that were left by the builder when he installed the original stamped steel air return grill.
We painted the grill and the frame in our state-of-the-art spray booth in our shop using Sherwin-Williams Kem-Aqua water-borne lacquer. Heather chose one of our standard colors, in this case Dover White, for the grill and frame. We’ve painted the grills to match walls, using a satin version of the wall color paint. Heather’s choice to match the color of the adjacent woodwork is more typical. While making the grill blend into the walls is neat from an interior design perspective, our customers generally prefer to accent the grill by having it contrast to the wall.
The installation went pretty smoothly. We removed a little wood from the 2×4 framing the original opening in order to get the new wood air return grill to fit easily into the wall. Enlarging the opening is usually not required when the builder uses a standard stamped steel air return grill, but in this case the hole was about 1/8″ too tight before we enlarged the opening.
While we were installing the wood air return grill, we also took care of a couple of other minor door issues that Heather was having. We enlarged a flush bolt hole on an exterior door, and we installed a missing part on one of her beautiful Emtek glass knobs.
If you’d like to find out about getting a custom wood air return grill installed in your home, please call us at 713-467-3667.
Take care,
Dave
























